Our Engineering Process
25+ years of expertise in high-accuracy design, analysis, and custom manufacturing solutions.
Environment & Requirements Capture
We begin by capturing the operating environment and defining the boundary conditions. This includes contact points, interface components, forces, motion profiles, accelerations, temperatures, and pressures. Where applicable, we incorporate advanced data acquisition techniques such as 3D scanning to ensure accuracy.
Digital Modeling & System Simulation
Next, we develop a precise 3D model of the component within its intended operating environment. Physical constraints, connection points, and mass properties are defined, and static or dynamic simulations are performed to establish force, load, and motion characteristics.
Engineering Analysis
Using finite element analysis (FEA), we evaluate the component under real-world conditions, applying relevant material properties, thermal influences, and both static and dynamic loading scenarios. This ensures the design meets or exceeds performance requirements.
Rapid Prototyping & Verification
A geometric prototype is produced through precision 3D printing to confirm dimensions, tolerances, and fit prior to final fabrication. This step reduces risk and accelerates the design cycle.
Precision Fabrication
Once the design is validated, the component is fabricated using CNC machining or other advanced manufacturing methods, ensuring the final product achieves the highest standards of accuracy, durability, and performance.
